Understanding Lean 4.0 through Smart Poka Yoke

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Type of course:

Digital learning, Path

Language:

EN

Duration:

2 hours, 20 minutes

Workload:

6 hours

Proficiency:

Intermediate

Target:

Manager, Professionals, Students, Workers

This learning path explores the topic of Lean 4.0, its principles and techniques that are relevant for production management. Different Lean techniques are explained with a strong focus on Poka Yoke method to understand the benefits of applying Poka Yoke to production processes in order to improve efficiency and error-rates.

Learning outcomes

After this learning path, the learners are able to explain the Lean methodology and give suitable examples for waste in production processes.
After this learning path, learners are able to interpret the benefits that can be obtained from the implementation of Lean methods.
After this learning path, learners are able to list the various functions of a Smart Poka Yoke Station.

LessonIndustrial Revolutions: A Shoemaking Story

Course Content

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Industrial Revolutions: A Shoemaking Story 5 Unities

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Single module Content

0% Complete 0/5 Steps

Content Overview

Content Overview

Industrialization

LessonBasics of LEAN

Course Content

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Basics of LEAN 10 Unities

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Single module Content

0% Complete 0/10 Steps

Table of contents

Overview on LEAN

History of LEAN

LEAN Management

Challenges of LEAN

LessonFive Principles of LEAN

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Five Principles of LEAN 12 Unities

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Single module Content

0% Complete 0/12 Steps

Table of contents

1. Value from the customers point of view

2. Identification of the value stream

3. Flowing Process

4. Pull principle

LessonLEAN Methodologies and Tools

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LEAN Methodologies and Tools 12 Unities

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Single module Content

0% Complete 0/12 Steps

Table of contents

2. 7 Types of Waste

3. Systematic layout planning (SLP)

4. Value Stream mapping (VSM) and Value Stream design (VSD)

7. Just in Time (JiT)

LessonFive S (5S)

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Five S (5S) 13 Unities

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Table of contents

5 Steps for improvement

Improvement Potential

Lesson7 Types of Waste

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7 Types of Waste 16 Unities

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Single module Content

0% Complete 0/16 Steps

Table of contents

Overview - Muda, Muri, Mura

7 Types of Waste

5. Over production

6. Over engineering

LessonLean Manufacturing: A Shoemaking Story

Course Content

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Lean Manufacturing: A Shoemaking Story 5 Unities

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Single module Content

0% Complete 0/5 Steps

Content Overview

Content Overview

LessonBasics of LEAN 4.0

Course Content

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Basics of LEAN 4.0 15 Unities

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Single module Content

0% Complete 0/15 Steps

Table of contents

Importance of LEAN 4.0

History of Industry 4.0

Reasons why LEAN needs to become LEAN 4.0

Implementing LEAN 4.0

Basic preconditions required to deploy LEAN 4.0

LEAN enhancing Technologies

Example 1: Poka Yoke

Example 3: Kanban

LessonLean 4.0: Enhancing the Shoemaking Process

Course Content

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Lean 4.0: Enhancing the Shoemaking Process 4 Unities

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Single module Content

0% Complete 0/4 Steps

Content Overview

Lean and 4.0 technologies

LessonBasics of Poka Yoke

Course Content

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Basics of Poka Yoke 10 Unities

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Single module Content

0% Complete 0/10 Steps

Basics of Poka Yoke

Introduction to Poka Yoke

Objectives and Benefits of Poka Yoke

Introduction to Poka Yoke

Principles and Techniques of Poka Yoke

Approaches and Methods

Principles and Techniques of Poka Yoke

Practical Examples of Poka Yoke

LessonSmart Poka Yoke System - Hands-on training

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Smart Poka Yoke System - Hands-on training 6 Unities

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Smart Poka Yoke System - Hands-on training

Smart Poka Yoke System - hands-on training

Smart Poka Yoke Station Questions

Summary and Credits

LessonPoka Yoke 4.0 - Quiz

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Poka Yoke 4.0 - Quiz 2 Unities | 1 Quiz

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Single module Content

0% Complete 0/2 Steps

Poka Yoke 4.0 Quiz

Topics

Digital Transformation

Provided by

Technical University Wien
CIRKO

Content created in 2023

+223 enrolled

69 €

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Course Includes

1 Quiz
1 Certificate of achievement

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